d00526d7-9b8c-4eb1-8748-35d859c339bdSchöck Isokorb® Typ KXT50-CV35-V6-H200-REI120 - Schöck Bauteile GmbH (A1-A3)technology mixSingle producer, production mixInsulation thickness: 120 mm, Concrete cover: 35 mm, Height: 200 mm, Lenght: 1000 mmload-bearing thermal insulation componentSystemsConstructionDeclared product is a thermal insulation component with a load-bearing capacity KXT50.
The LCIA results are applicable also for all Isokorb® KXT Types with smaller load-bearing capacities (KXT15 to KXT45).
This data set contains the results for the modules A1-A3 according to EN 15804. It includes the preparation of the precursor materials through to raw material extraction and processing, their transport to the factory and the production itself, including the provision of all supplies and materials, energy, and the complete waste treatment or the residual waste during the stage of production.
The inventory is mainly based on industry data.
A comparison with other products is only allowed by a similar application in the building. In principle, a comparison or evaluation of EPD data is only possible if all the datasets are created to be compared to EN 15804 and the product-specific features are considered.
The EPD applies on all Isokorb® Types with small load-bearing capacities (KXT15 to KXT45)0The data set represents the Schöck specific situation, focusing on the main technologies and the legislative boundary conditions.
The producing company is Schöck Bauteile GmbH. The product is produced at the production sites in Landsberg (Halle) and Baden-Baden.Foreground system:
The Schöck Isokorb® Type KXT50-CV35-V6-H200-REI120 is a load-bearing thermal insulation component that provides a thermal break between external reinforced concrete components and the builing. It is composed of a 120 mm thick thermal insulation layer made of polystyrene hard foam (Neopor®), a structurally effective framework system of welded steel rods (tension and shear rods) and system of pressure bearings (HTE module) made of microfibre-reinforced high-performance fine concrete. The loads are transferred to adjacent components via bond stress and surface pressure. The Schöck Isokorb® KXT Types is available with different load-bearing capacities. The load-bearing capacities comply with the load strains. The numer of tension rods, shear rods and HTE compact pressure bearings depends on the load-bearing capacities. The LCIA results for the manufacturing of the Schöck Isokorb® Typ KXT50-CV35-V6-H200-REI120 are applicable on all Isokorb® KXT Types with smaller load-bearing capacities (KXT15 to KXT45). The products with load-bearing capacities (KXT15 to KXT45) have identical components and have because of a lower equipping (smaller amount of steel rods and pressure bearings) a lower weight than the declared product. The manufacture process of the products with load-bearing capacities (KXT15 to KXT45) is the same.
The raw material for the welded reinforcing steel-stainless steel joints of the Schöck Isokorb® is delivered as "metal wire" on coils; is then uncoiled, aligned and cut into required lenght in special machines. Alternatively the joints are produced on-site in Baden-Baden with recognized and certified welding procedures directly from the coil. The shear rods are bent on own bending machines and equipped with a retaining clip. The HTE compact pressure bearings, which are made of microfibre-reinforced high-performance fine concrete, are produced in the facility at Landsberg (Halle) after recipes deposited at "Deutsches Institut für Bautechnik". The production uses prefabricated shutterings, made of plastic, used as lost shutterings. The materials needed for final assembly of the Schöck Isokorb® KXT Types are manufactured in-house or procured externally from selected suppliers. Assembly of Schöck Isokorb® KXT Types takes place after specific costumer order at special, type-depending manufacturing lines. At final assembly at site Baden-Baden, the needed components (shear and tensions rods, pressure bearings, plastic splints, foam parts and fire protection boards) are combined with mechanical joining technology and hot-melt adhesive, following the valid production drawings and relevant quality regulations.
The Schöck Isokorb® KXT Types is stacked on a wooden pallet with lateral wood fittings and depending on country-specific requirements delivered with or without protection foil.
Background system:
Electricity: Electricity is modelled according to the individual country-specific situations. The country-specific modelling is achieved on multiple levels. Firstly, individual energy carrier specific power plants and plants for renewable energy sources are modelled according to the current national electricity grid mix. Modelling the electricity consumption mix includes transmission / distribution losses and the own use by energy producers (own consumption of power plants and "other" own consumption e.g. due to pumped storage hydro power etc.), as well as imported electricity. Secondly, the national emission and efficiency standards of the power plants are modelled as well as the share of electricity plants and combined heat and power plants (CHP). Thirdly, the country-specific energy carrier supply (share of imports and / or domestic supply) including the country-specific energy carrier properties (e.g. element and energy content) are accounted for. Fourthly, the exploration, mining/production, processing and transport processes of the energy carrier supply chains are modelled according to the specific situation of each electricity producing country. The different production and processing techniques (emissions and efficiencies) in the different energy producing countries are considered, e.g. different crude oil production technologies or different flaring rates at the oil platforms.
Thermal energy, process steam: The thermal energy and process steam supply is modelled according to the individual country-specific situation with regard to emission standards and considered energy carriers. The thermal energy and process steam are produced at heat plants. Efficiencies for thermal energy production are by definition 100% in relation to the corresponding energy carrier input. For process steam the efficiency ranges from 85%, 90% to 95%. The energy carriers used for the generation of thermal energy and process steam are modelled according to the specific import situation (see electricity above).
Transports: All relevant and known transport processes are included. Ocean-going and inland ship transport as well as rail, truck and pipeline transport of bulk commodities are considered.
Energy carriers: The energy carriers are modelled according to the specific supply situation (see electricity above).
Refinery products: Diesel fuel, gasoline, technical gases, fuel oils, lubricants and residues such as bitumen are modelled with a parameterised country-specific refinery model. The refinery model represents the current national standard in refining techniques (e.g. emission level, internal energy consumption, etc.) as well as the individual country-specific product output spectrum, which can be quite different from country to country. The supply of crude oil is modelled, again, according to the country-specific situation with the respective properties of the resources.The Schöck Isokorb® KXT Type transfers structural bending moments and shear forces and is used with external reinforced concrete components, like balconies. It is linearly arranged in the thermal insulation layer (e.g. exterior insulation with a thermal insulation system), in order to minimize the local heat flow between inner and outer side and thermal bridges. Because of its optimized thermal and structural construction, the Isokorb® guarantees an effective thermal insulation performance, which is disclosed by means of an equivalent thermal conductivity (λeq).Partly terminated systemAttributionalNoneAllocation - market valueAllocation - net calorific valueAllocation - exergetic contentAllocation - massBackground system: For the combined heat and power production, allocation by exergetic content is applied. For the electricity generation and by-products, e.g. gypsum, allocation by market value is applied due to no common physical properties. Within the refinery allocation by net calorific value and mass is used. For the combined crude oil, natural gas and natural gas liquids production allocation by net calorific value is applied.
For details please see the document "GaBi Databases Modelling Principles"All data used in the calculation of the LCI results refer to net calorific value.NoneEN15804GaBi Modelling PrinciplesCut-off rules for each unit process: Coverage of at least 95% of mass and energy of the input and output flows, and 98% of their environmental relevance (according to expert judgment).NoneLCI modelling is fully consistent.NoneFor details please see the document "GaBi Databases Modelling Principles"NoneGaBi databasesIBU-Deklaration Schöck Bauteile GmbH: Schöck Isokorb® Typ KXT50-CV35-V6-H (EPD-SBG-20150013-IBC1-DE)95.0Not applicableYear 2013NoneA1-A3: The environmental profile includes expenses for the life cycle stages cradle-to-gate (module A1-A3). The production of the packaging has been taken into account within the modules A1-A3.No statementCML2001 - Apr. 2013, Freshwater Aquatic Ecotoxicity Pot. (FAETP inf.)CML2001 - Apr. 2013, Human Toxicity Potential (HTP inf.)CML2001 - Apr. 2013, Marine Aquatic Ecotoxicity Pot. (MAETP inf.)CML2001 - Apr. 2013, Terrestric Ecotoxicity Potential (TETP inf.)CML2001 - Apr. 2013, Abiotic Depletion (ADP elements)CML2001 - Apr. 2013, Global Warming Potential (GWP 100 years), excl biogenic carbonCML2001 - Apr. 2013, Global Warming Potential (GWP 100 years)CML2001 - Apr. 2013, Abiotic Depletion (ADP fossil)CML2001 - Apr. 2013, Eutrophication Potential (EP)CML2001 - Apr. 2013, Photochem. Ozone Creation Potential (POCP)CML2001 - Apr. 2013, Acidification Potential (AP)CML2001 - Apr. 2013, Ozone Layer Depletion Potential (ODP, steady state)CML2001 - Apr. 2013, Global Warming Potential (GWP 100), incl bio. C, incl LUC, no norm/weightCML2001 - Apr. 2013, Global Warming Potential (GWP 100), excl bio. C, incl LUC, no norm/weightCML2001 - Apr. 2013, Global Warming Potential (GWP 100), Land Use Change only, no norm/weightThe LCI method applied is in compliance with ISO 14040 and 14044. The documentation includes all relevant information in view of the data quality and scope of the application of the respective LCI result / data set. The dataset represents the state-of-the-art in view of the referenced functional unit.
Sphera Solutions GmbHIBUSchöckSphera Solutions GmbH2021-02-01T00:00:00.000ILCD format 1.1Sphera Solutions GmbHNo official approval by producer or operator2021-02-01T00:00:00.00000.00.001Data set finalised; entirely publishedtrueOtherThe EPD owner has agreed to add LCI information corresponding to the EPD to the GaBi databases. The data set can be used free of charge by anybody to perform LCA studies with GaBi software and databases. Any use of the LCI data outside of the GaBi software and databases should not be considered before having received any written permission from Sphera. GaBi (source code, database including extension databases modules and single data sets, documentation) remains property of Sphera Solutions GmbH. Sphera Solutions GmbH delivers GaBi licenses comprising data storage medium and manual as ordered by the customer. The license guarantees the right of use for one installation of GaBi. Further installations using the same license are not permitted. Additional licenses are only valid if the licensee holds at least one main license. Licenses are not transferable and must only be used within the licensee's organisation. Data sets may be copied for internal use. The number of copies is restricted to the number of licenses of the software system GaBi the licensee owns. The right of use is exclusively valid for the licensee. All rights reserved.Component (piece) - IsokorbOutput14.69514.6950.000Mixed primary / secondaryCalculatedvaluable