0bd3b747-aa73-4aab-9fa1-0bd5579683ebCarton from White Lined Chipboardtechnology mix, by-products pine oil, bark, electricity sold/used externallyproduction mix, at plantMoisture content of the board = 7.5%; Carbon content 463kg C per tonne of cartonsCarton from White Lined ChipboardMaterials productionPaper and cardboardsThis dataset is derived from a report published in 2019 by Pro Carton describing in detail the LCA of the production process for White Lined Chipboard (WLC) and the subsequent conversion of the board into blank cartons ready for delivery to a packer filler. The report is not available online. For further information contact RISE / Pro Carton. The Pro Carton unit process is introduced into the GaBi database with minor changes.The WLC carton represents a carton manufactured primarily from waste paper/recovered paper, with a smaller quantity of primary (virgin) fibres.0The data set represents the European specific situation.The data set covers all relevant process steps from the arrival of wood, recovered paper, purchased pulp and other inputs at the mill gate to the production of printed, blank cartons ready for delivery to the paker/filler. It includes all production steps at the mill (integrated pulp production, papermaking, onsite energy and electricity production, onsite waste water treatment, etc) and conversion of the board into blank cartons (printing, varnishing, laminating, cutting, creasing and packing) at the converting site. Transport needs to be modeled seperately. Information on transport distances can be found at the end of this section. The data does not include upstream processes (production of wood, production of process chemicals, additives, inks, etc, production of fuels and purchased electricity, etc) or downstream processes (off-site waste water treatment, off-site waste management processes, etc). The inventory is based on primary data collected from industry representing internationally adopted production processes. Data were collected from the producers by Pro Carton and ECMA for their European Environmental Database for Cartonboard and Carton Manufacturing. The data for the production of WLC were collected from mills, which together represent about 52% of the total yearly production of WLC in Europe. Data were provided by mills in Austria, Italy, Germany and Slovenia. Each mill produces between 80 000 - 320 000 tonnes of net saleable paper. Carton converting data were provided by factories in Austria, Belgium, France, Germany, Poland, Romania, Spain, Turkey, Ukraine, and the United Kingdom representing about 5% of European converting operations by volume. They varied in size producing between 1 000 and 50 000 tonnes of finished cartons ready for shipment.
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Information on energy
The energy inputs in the LCI were given by ProCarton/RISE as GJ/t of Carton. Within this dataset the mass equivalents for these inputs are calculated by using the net calorific values in the corresponding GaBi flows.
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Information on transports
Transport of Wood:
Truck: 53,3 tkm / per tonne of carton
Train: 11,6 tkm / per tonne of carton
Ship: -
Transport of recovered paper:
Truck: 714,8 tkm / per tonne of carton
Train: 26,3 tkm / per tonne of carton
Ship: 88,4 tkm / per tonne of carton
Transport of sheets to converter:
Truck: 514,3 tkm / per tonne of carton
Train: 703,0 tkm / per tonne of carton
Ship: 2099,0 tkm / per tonne of cartonCartonboard packaging typically used for applications such as frozen and chilled foods, cereals, shoes, tissues and toys.Unit process, black boxAttributionalNoneAllocation - net calorific valueAllocation - massNoneCarbon content of wood fibres assumed at 50%NoneCut-off rules for each unit process: Coverage of at least 95% of mass and energy of the input and output flows, and 98% of their environmental relevance (according to expert judgment).NoneNo specific data selection or combination principles used.NoneNo specific data treatment and extrapolation principles used.NonePro Carton: European Environmental Database for Cartonboard and Carton Production52.0n/an/a2017NoneThe data set represents a gate to gate inventory. Transport distances need to be modeled seperately. For further informationen on transports see Technological description including background system in this documentation.All relevant flows quantifiedThe external review considered the methodology for data collection and processing. The primary data and the compliled (weighted average) data sets were reviewed with a view to determing the correctness of calculations and plausibility of the data.
IFEUReview was done by Frank Wellenreuther (ifeu -Insitute for Energy and Environmental Research Heidleberg GmbH, Germany.
Complete review report is not published.Pro Carton European Environmental Database for Cartonboard and Carton ProductionFor application in LCI and LCA studies which include carton packaging.RISE2021-02-01T00:00:00.000ILCD format 1.1Sphera Solutions GmbHPro Carton 2021-02-01T00:00:00.00000.00.001Data set finalised; entirely publishedPro Carton trueOtherGaBi (source code, database including extension modules and single data sets, documentation) remains property of Sphera Solutions GmbH. Sphera Solutions GmbH delivers GaBi licenses comprising data storage medium and manual as ordered by the customer. The license guarantees the right of use for one installation of GaBi. Further installations using the same license are not permitted. Additional licenses are only valid if the licensee holds at least one main license. Licenses are not transferable and must only be used within the licensee's organisation. Data sets may be copied for internal use. The number of copies is restricted to the number of licenses of the software system GaBi the licensee owns. The right of use is exclusively valid for the licensee. All rights reserved.Carton from WLCOutput1000.01000.00.000Mixed primary / secondaryUnknown derivationvaluable